MOLDING APPLICATIONS
INSERT MOLDING
Generally, insert molding refers to the plastic encapsulation of a pre-fabricated
component. The components, made from a variety of materials, through encapsulation,
provide protection or insulation of component parts. We can apply our
expertise in insert molding to help you:
- Reduce part costs
- Improve product strength
- Eliminate secondary operations
- Allow for design options
- Lower part weights
- Improve aesthetics
OVER MOLDING
In the over-molding process, a soft TPE (ThermoPlastic Elastomer) is molded
over a base of a rigid material. This process produces a soft feel to
the product, as well as, improved impact properties and value added characteristics.
SMALL HOT SIZE - CLOSE TOLERANCE MOLDING
MacFam supplies parts and tooling to a world class high performance racing
remote control (RC) manufacturer. One of the greatest challenges in molding
these small, high precision, close tolerance parts is ensuring consistent
quality and high performance. From a few grams to several ounces, each
part uses highly engineered polymers, such as; carbon and glass fiber
re-enforced Celstran, Zytel, Grivory and other "name plate" engineering
grade resins and alloys.
LARGE PART MOLDING

Our large part molding capability allows us to mold over ten (10) pound
shots for customer applications ranging from reconditioned water cooler
panels to RV door, window and step trims.
REVERSE ENGINEERING
Similar to making a negative from a photograph, MacFam can take your
existing part and create the tooling and processes required for precision
duplication.
MOLDING WITH COLORANTS
We pride ourselves on molding creative new color concepts from all types
of resins to differentiate your products in the marketplace. We mold parts
in literally dozens of different colors each month. Our extensive experience
with matching, mixing, and inspecting colors gives our customers consistent
quality colored parts with the right amount of colorant.